Commissioning, Testing and Startup Of Electrical Systems Training

Introduction:

The safe and efficient operation of modern electrical equipment and control systems requires the successful testing, start-up and commissioning of this equipment, or system, to ensure correct operation, plus;

  • Accurate troubleshooting
  • Subsequent repair of this equipment, or system
  • Ensuring continued productivity

Objectives:

  • A better understanding of commissioning procedures
  • A better understanding of troubleshooting procedures
  • An improved capability in the use of test equipment
  • A better understanding of failure modes and failure analysis
  • A refreshed awareness of electrical safety concerns

The Course:

 The Technology of Electrical Equipment

  • Transformers – Power supplies (UPS) – Batteries
  • Generators – Switchgear – Disconnect switches
  • Neutral ground resistors (NGR)
  • Motor control centers (MCC) – Variable frequency/speed drives (VFD/VSD)
  • Programmable logic controllers (PLC) – Distributed control systems (DCS)
  • Power monitoring
  • Control relays/timers/switches – Motor/feeder protective devices
  • Miscellaneous equipment – Heaters, solenoid valves, electric valve actuators and signalling/alarm devices

Commissioning and Testing of Electrical Equipment

  • Methods
  • Principles – Special techniques
  • NEC check lists

Troubleshooting of Electrical Equipment

  • Methods – Terminology – Principles
  • Special techniques
  • Case studies/examples
  • Single line drawings
  • Group exercises

The Use of Test Equipment

  • Digital voltmeter (DVM)
  • Megger
  • Frequency meter
  • Temperature probes/pyrometers
  • Ammeters, Power meters
  • Load banks
  • Digital hydrometers
  • Cable fault locators

The Interpretation and Use of Drawings

  • Single-line electrical drawings
  • Control schematics
  • Wiring lists
  • P&ID’s
  • Logic and standard symbols

The Development of a Job Plan

  • Identification of the troubleshooting step-by-step sequence
  • Procedure preparation
  • Follow-up
  • Safety considerations and training

The Identification and Repair of Problems/Failures

  • Common mode failures,Phase imbalance
  • Electronic component failure, Fusing
  • Fusing
  • Motor windings/bearings/brushes
  • Excitation circuits
  • Battery cells, Inverters/rectifiers
  • Inverters/rectifiers
  • Bushings – Switches
  • Control circuits
  • Ground faults

A review of Safety Requirements

  • Area classifications
  • NEC electrical codes, Safety Information

Course Duration 18hrs/2weeks

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