Transformer and Cable Testing & Commissioning – OMICRON CPC 100 VLF Hipot, Tan Delta & PD (Megger / HV VLF Testers)

Training Overview

This intensive 5-day practical training is designed to equip engineers and technicians with hands-on competence in power transformer testing, commissioning, diagnostics, and medium/high-voltage cable condition assessment using OMICRON CPC 100 and VLF test systems (Megger / HV units).

Participants will learn test principles, field execution, result interpretation, acceptance criteria, and fault diagnosis in line with IEC, IEEE, and utility best practices.

Day 1 – Transformer Basics & CPC 100 Practical Setup

Theory Session

  • Transformer construction, ratings & insulation systems
  • Commissioning vs maintenance testing philosophy
  • HV safety, grounding & test permit procedures
  • Introduction to OMICRON CPC 100 hardware & software

Practical Session

  • CPC 100 unpacking, inspection & safe setup
  • Connection of current & voltage leads on transformer terminals
  • Test object grounding & safety checks
  • CPC 100 software navigation & test configuration
  • Live demonstration: basic excitation test

Practical Outcome: Participants can safely set up CPC 100 and prepare a transformer for testing.


Day 2 – Transformer Electrical Tests (Hands-On)

Theory Session

  • Purpose and standards for electrical tests (IEC / IEEE)
  • Understanding test results & acceptance limits

Practical Session

  • Winding Resistance Measurement (WRM)
  • Transformer Turns Ratio (TTR) testing
  • Vector group & phase displacement verification
  • Short-circuit impedance measurement
  • Interpretation of live test results

Practical Outcome: Participants can independently perform core electrical tests on transformers.


Day 3 – Transformer Insulation & Commissioning Tests

Theory Session

  • Insulation ageing, moisture effects & dielectric losses
  • Pre-energization commissioning requirements

Practical Session

  • Capacitance & Tan Delta (Power Factor) testing
  • Bushing insulation testing (C1 / C2)
  • Core grounding checks
  • Temperature correction & trend analysis
  • Final commissioning checklist simulation

Practical Outcome: Participants can assess insulation health and approve transformer readiness.


Day 4 – Cable VLF Hipot Testing (Practical-Driven)

Theory Session

  • MV/HV cable construction & insulation behaviour
  • VLF vs DC vs AC testing methods

Practical Session

  • VLF test set inspection & safety setup
  • Cable identification, isolation & grounding
  • VLF Hipot withstand testing on MV cables
  • Test voltage selection & ramp-up procedure
  • Pass/fail criteria & test documentation

Practical Outcome: Participants can safely conduct VLF Hipot tests on power cables.


Day 5 – Cable Tan Delta & Partial Discharge Testing

Theory Session

  • Dielectric loss & PD mechanisms in cables
  • Condition-based maintenance concepts

Practical Session

  • Tan Delta testing (absolute, stability & tip-up)
  • Offline Partial Discharge testing using VLF systems
  • PD source identification (joints, terminations, insulation)
  • Result interpretation & asset condition grading
  • Integrated transformer & cable commissioning case study

Practical Outcome: Participants can diagnose cable insulation condition and recommend actions.


Target Participants

  • Electrical Engineers & Technicians
  • Commissioning & Maintenance Engineers
  • Utility / IPP / Substation Personnel
  • EPC & Power Project Engineers

Key Deliverables

International best-practice exposure

Practical hands-on sessions with real test equipment

Sample test procedures & checklists

Commissioning-grade test reports